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3.4.1 SCALANCE X108 product characteristics. 5.1.2 Configuration with the Primary Setup Tool.

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Summary of Contents for Siemens SINAMICS S120

• Page 1 Commissioning Manual 07/2007 SINAMICS S120 Commissioning SINAMICS S120 sinamics..
• Page 3 Preface Preparations for Commissioning Commissioning SINAMICS Diagnosis S120 Commissioning Parameterizing using the BOP20 (Basic Operator Panel 20) Commissioning Manual Appendix Applies to: Firmware version FW2.5 SP1 (IH1), 07/2007 6SL3097-2AF00-0BP7..

• Page 4: Commissioning

  Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

• Page 5: Preface

  SIZER Configuration Tool Planning/configuration • Configuration Manuals, Motors • Deciding/ordering SINAMICS S Catalogs SINAMICS S120 Equipment Manual for Control Units and Installation/assembly • Additional System Components SINAMICS S120 Equipment Manual for Booksize Power • Units SINAMICS S120 Equipment Manual for Chassis Power •..
• Page 6 SINAMICS S drive system. Benefits The Commissioning Manual describes all the information, procedures and operational instructions required for commissioning and servicing SINAMICS S120. The Commissioning Manual is structured as follows: Chapter 1 Preparations for Commissioning..
• Page 7 European and African time zones A&D Technical Support Tel.: +49 (0) 180 5050 - 222 Fax: +49 (0) 180 5050 - 223 Internet: http://www.siemens.de/automation/support-request Asian and Australian time zones A&D Technical Support Tel: +89 1064 719 990 Fax: +86 1064 747 474 E-mail: adsupport.asia@siemens.com..
• Page 8 ● Internet http://www.ad.siemens.de/csinfo Product/order number: 15257461 ● Branch offices For the responsible regional offices of the A&D MC business division of Siemens AG. Notation The following notation and abbreviations are used in this documentation: Notation for parameters (examples): ● p0918 Adjustable parameter 918 ●..

• Page 9: Panel

  Preface ESD Notes CAUTION Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices that can be damaged by electrostatic fields or electrostatic discharges. Regulations for the ESD handling: During the handling of electronic components, pay attention to the grounding of the person, workplace and packaging! Electronic components may be touched by persons only when •..
• Page 10 Preface Safety-related information DANGER • Commissioning must not start until you have ensured that the machine in which the components described here are to be installed complies with Directive 98/37/EC. • SINAMICS devices and AC motors may only be commissioned by suitably qualified personnel.
• Page 11 Preface CAUTION • As part of routine tests, SINAMICS devices with AC motors undergo a voltage test in accordance with EN 50178. Before the voltage test is performed on the electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment must be disconnected/unplugged to prevent the equipment from being damaged.

• Page 13: Table Of Contents

  Contents Preface ...............5 Preparations for Commissioning...........17 Requirements for commissioning..........17 PROFIBUS components ...........21 PROFINET components ...........21 Connection via serial interface...........22 Rules for wiring with DRIVE-CLiQ ..........24 1.5.1 General rules.............25 1.5.2 Sample wiring for vector drives..........28 1.5.3 Sample wiring of Vector drives connected in parallel .......30 1.5.4 Sample wiring: Power Modules..........32 1.5.5..
• Page 14 Contents 2.6.4 Commissioning with STARTER (example) ......... 68 Initial commissioning using vector (chassis) as an example ......72 2.7.1 Task............... 72 2.7.2 Component wiring (example) ........... 74 2.7.3 Signal flow for commissioning example .........75 2.7.4 Commissioning with STARTER (example) ......... 75 Commissioning for the first time using as an example Vector AC DRIVE with BOP20..
• Page 15 Contents 3.2.4 Measuring sockets ............135 Fault and alarm messages...........139 3.3.1 General information about faults and alarms........139 3.3.2 Buffer for faults and alarms...........141 3.3.3 Configuring messages ............144 3.3.4 Parameters and function diagrams for faults and alarms ......146 3.3.5 Forwarding of faults and alarms..........146 Parameterizing using the BOP20 (Basic Operator Panel 20).......

• Page 17: Preparations For Commissioning

  Preparations for Commissioning Before you start commissioning, you will need to carry out the preparations described in this chapter: ● Requirements for commissioning ● PROFIBUS/PROFINET components ● Rules for wiring with DRIVE-CLiQ Requirements for commissioning The following are the basic requirements for commissioning a SINAMICS S drive system: ●..
• Page 18 Preparations for Commissioning 1.1 Requirements for commissioning Figure 1-1 Component configuration (example) Checklist for commissioning booksize power units The following checklist must be carefully observed. Read the safety information in the Equipment Manuals before starting work. Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..
• Page 19 Preparations for Commissioning 1.1 Requirements for commissioning Table 1-1 Checklist for commissioning (booksize) Check O. K. The ambient conditions must be permissible. See Equipment Manuals. The components must be firmly attached to the fixing points provided. The cooling air can flow unobstructed. The ventilation clearances for the components must be observed.
• Page 20 Preparations for Commissioning 1.1 Requirements for commissioning Activity O. K. The line-side and motor-side power cables must be dimensioned and routed in accordance with the ambient and routing conditions. The maximum permissible cable lengths between the converter and the motor must be observed depending on the type of cables used.

• Page 21: Profibus Components

  Preparations for Commissioning 1.2 PROFIBUS components PROFIBUS components We recommend the following components for communication via PROFIBUS: 1. Communication modules if PC/PG interface via the PROFIBUS interface – CP5512 (PROFIBUS connection via CARDBUS) Configuration: PCMCIA type 2 card + adapter with 9-pin SUB-D socket for connection to PROFIBUS.

• Page 22: Connection Via Serial Interface

  Preparations for Commissioning 1.4 Connection via serial interface 2. Recommended connecting cable – Industrial Ethernet FC TP Standard Cable GP 2 x 2 (up to max. 100 m) Standard bus cable with rigid conductors and a special design for fast installation Order No.: 6XV1840-2AH10 –..
• Page 23 Preparations for Commissioning 1.4 Connection via serial interface Figure 1-2 Setting the interface 3. On the Control Unit, set bus address '3' on the PROFIBUS address switch. 4. When setting up the drive unit, also set bus address '3'. Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 24: Rules For Wiring With Drive-cliq

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Figure 1-3 Setting the bus address Note The bus addresses on the Control Unit and on the PC must not be set the same. 5. A null modem cable must be used to connect the PC (COM interface) to the Control Unit. This interface must not be switched.

• Page 25: General Rules

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ 1.5.1 General rules DRIVE-CLiQ rules The wiring rules below apply to standard cycle times (servo 125 µs, vector 400 µs). For cycle times that are shorter than the corresponding standard cycle times, additional restrictions apply due to the computing power of the CU (configuration via the SIZER tool).
• Page 26 Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ ● Mixed operation of servo and vector is not permitted. ● Mixed operation of servo with vector V/f is possible. ● During mixed operation of servo and vector V/f, separate DRIVE-CLiQ lines must be used for Motor Modules (mixed operation is not permissible on Double Motor Modules).
• Page 27 Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Figure 1-5 Example: DRIVE-CLiQ line ● The motor encoder must be connected to the associated power unit. Table 1-4 Connecting the motor encoder via DRIVE-CLiQ Component Connecting the motor encoder via DRIVE-CLiQ Single Motor Module Booksize X202 Motor connection X1: Encoder at X202..

• Page 28: Sample Wiring For Vector Drives

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Component VSM connection Power Modules The VSM is not supported. Important! All of the nodes on the DRIVE-CLiQ line must have the same sampling time in p0115[0]. Otherwise the VSM must be connected to a separate DRIVE-CLiQ interface on the Control Unit. ●..
• Page 29 Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Figure 1-7 Drive line-up (chassis) with identical pulse frequencies Drive line-up comprising four Motor Modules (chassis) with different pulse frequencies Motor Modules with different pulse frequencies must be connected to different DRIVE-CLiQ interfaces on the Control Unit.

• Page 30: Sample Wiring Of Vector Drives Connected In Parallel

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Figure 1-8 Drive line-up (chassis) with different pulse frequencies 1.5.3 Sample wiring of Vector drives connected in parallel Drive line-up with two parallel-connected Line Modules and Motor Modules (chassis) of the same type Parallel-connected Line Modules (chassis) and Motor Modules (chassis) of the same type can be connected to a DRIVE-CLiQ interface of the Control Unit.
• Page 31 Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Figure 1-9 Drive line-up with parallel-connected power units (chassis) Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 32: Sample Wiring: Power Modules

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ 1.5.4 Sample wiring: Power Modules Blocksize Figure 1-10 Wiring example for Power Modules Blocksize Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 33: Changing The Offline Topology In Starter

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Chassis Figure 1-11 Wiring example for Power Modules Chassis 1.5.5 Changing the offline topology in STARTER The device topology can be changed in STARTER by moving the components in the topology tree. Table 1-6 Example: changing the DRIVE-CLiQ topology Topology tree view..

• Page 34: Sample Wiring For Servo Drives

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Topology tree view Comment Keeping the mouse button depressed, drag the component to the required DRIVE-CLiQ interface and release the mouse button. You have changed the topology in STARTER. 1.5.6 Sample wiring for servo drives The following diagram shows the maximum number of controllable servo drives and extra components.

• Page 35: Sample Wiring For Vector U/f Drives

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Figure 1-12 Sample servo topology 1.5.7 Sample wiring for vector U/f drives The following diagram shows the maximum number of controllable vector U/f drives and extra components. The sampling times of individual system components are: ●..

• Page 36: Notes On The Number Of Controllable Drives

  Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ Figure 1-13 Sample vector U/f topology 1.5.8 Notes on the number of controllable drives 1.5.8.1 Introduction The number and type of controlled drives and the extra activated functions on a Control Unit can be scaled by configuring the firmware.
• Page 37 Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ – 6 motor measuring systems – 3 direct measuring systems – 1 Terminal Module TM31 or 1 Terminal Board TB30 with 1 ms sampling time – 1 Active Line Module with 250 µs sampling time without Voltage Sensing Module ●..
• Page 38 Preparations for Commissioning 1.5 Rules for wiring with DRIVE-CLiQ – 3 drives (sampling times: current controller 500 µs / speed controller 2000 µs) ● Vector V/f without additional Function Modules – 6 drives (sampling times: current controller 400 µs / speed controller 1600 µs) –..

• Page 39: Powering-up/powering-down The Drive System

  Preparations for Commissioning 1.6 Powering-up/powering-down the drive system Powering-up/powering-down the drive system Powering-up the infeed Figure 1-14 Powering-up the infeed Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..
• Page 40 Preparations for Commissioning 1.6 Powering-up/powering-down the drive system Powering-up the drive Figure 1-15 Powering-up the drive Off responses ● OFF1 – n_set = 0 is input immediately to brake the drive along the deceleration ramp (p1121). – When zero speed is detected, the motor holding brake (if parameterized) is closed (p1215).
• Page 41 ZSW1.0 ZSWAE.00 Ready to run ZSWA.01 r0899.1 ZSW1.1 ZSWAE.01 Operation enabled ZSWA.02 r0899.2 ZSW1.2 ZSWAE.02 Power-on disable ZSWA.06 r0899.6 ZSW1.6 ZSWAE.06 Pulses enabled ZSWA.11 r0899.11 ZSW1.11 Only Siemens telegrams 102 .. 116 Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..
• Page 42 Preparations for Commissioning 1.6 Powering-up/powering-down the drive system Function diagrams (see SINAMICS S List Manual) ● 2610 Sequence control - sequencer ● 2634 Missing enable signals, line contactor control ● 8732 Basic Infeed - sequencer ● 8832 Smart Infeed - sequencer ●..

• Page 43: Commissioning

  Commissioning Sequence of operations during commissioning Once the basic requirements have been met, you may proceed as follows to commission the drive: Table 2-1 Commissioning Step Activity Create project with STARTER. Configure the drive unit in STARTER. Save the project in STARTER. Go online with the target device in STARTER.

• Page 44: Starter Commissioning Tool

  2.2 STARTER commissioning tool Note The design guidelines and safety information in the Equipment Manuals must be carefully observed (refer to the documentation SINAMICS S120, Equipment Manual). CAUTION In STARTER, after the changeover of the axis type via p9302/p9502 and subsequent POWER ON, the units that depend on the axis type are only updated after a project upload.
• Page 45 Commissioning 2.2 STARTER commissioning tool Copy RAM to ROM You can use this function to save volatile Control Unit data to the non-volatile CompactFlash card. This ensures that the data is still available after the 24 V Control Unit supply has been switched off.

• Page 46: Activating Online Operation: Starter Via Profibus

  Commissioning 2.2 STARTER commissioning tool Displaying toolbars The toolbars can be activated by choosing View -> Toolbars (checkmark). Creating and copying data sets (offline) Drive and command data sets (DDS and CDS) can be added in the drive's configuration screen. The corresponding buttons must be clicked. Before data sets are copied, all the wiring needed for both data sets should be completed.
• Page 47 Commissioning 2.2 STARTER commissioning tool STARTER via PROFIBUS (example with two CU320 and a CU310 DP) Figure 2-1 STARTER via PROFIBUS (example with two CU320 and one CU310DP) Settings in STARTER for direct online connection via PROFIBUS The following settings are required in STARTER for communication via PROFIBUS: ●..

• Page 48: Activating Online Operation: Starter Via Profinet Io

  ● PST Primary Setup Tool Version ≥ 3.0 The Primary Setup Tool is available on the STARTER CD or it can be downloaded free of charge from the Internet: http:/support.automation.siemens.com/WW/view/de/19440762 ● Firmware version ≥ 2.4 ● CBE20 (not for CU310 PN. available from around July 2006) When CBE20 is inserted, cyclic communications via PROFIBUS are no longer possible.
• Page 49 Commissioning 2.2 STARTER commissioning tool STARTER via PROFINET IO (example) Figure 2-2 STARTER via PROFINET (example) Procedure, establishing online operation with PROFINET 1. Set the IP address in Windows XP The PC/PG is referred here to a fixed, free IP address. 2.
• Page 50 Commissioning 2.2 STARTER commissioning tool Figure 2-3 Properties of the Internet Protocol (TCP/IP) Settings in STARTER The following settings are required in STARTER for communication via PROFINET: ● Extras -> Set PG/PC interface Figure 2-4 Set the PG/PC interface Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..
• Page 51 Commissioning 2.2 STARTER commissioning tool ● Right-click Drive unit -> Target device -> Online access -> Module address Figure 2-5 Setting online access Assigning the IP address and the name Note ST (Structured Text) conventions must be satisfied for the name assignment of IO devices in PROFINET (SINAMICS components).
• Page 52 Commissioning 2.2 STARTER commissioning tool ● Module -> Load Note The IP address and device name for the Control Unit are stored on the CompactFlash card (non-volatile). Assignment with STARTER, 'Accessible nodes' function You can use STARTER to assign an IP address and a name to the PROFINET interface (e.g.

• Page 53: Basic Operator Panel 20 (bop20)

  Commissioning 2.3 Basic Operator Panel 20 (BOP20) Basic Operator Panel 20 (BOP20) Product brief The Basic Operator Panel 20 (BOP20) is a basic operator panel with six keys and a display unit with background lighting. The BOP20 can be plugged onto the SINAMICS Control Unit (e.g.

• Page 54: Creating A Project In Starter

  2.4.1 Creating a project offline To create a project offline, you need the PROFIBUS address, the device type (e.g. SINAMICS S120), and the device version (e.g. FW 2.2). Table 2-2 Sequence for creating a project in STARTER (example) What to do?
• Page 55 Information about the bus address: --> Double-click 'Add individual drive unit'. When commissioning the system Device type: SINAMICS S120 (can be selected) for the first time the PROFIBUS Device version: 2.4x (can be selected) address of the Control Unit must Address type: PROFIBUS/USS/PPI (can be selected) be set here.

• Page 56: Searching For A Drive Unit Online

  Commissioning 2.4 Creating a project in STARTER 2.4.2 Searching for a drive unit online To search for a drive unit online, the drive unit and the PG/PC must be connected via PROFIBUS/PROFINET. Table 2-3 Sequence for searching for a drive unit in STARTER (example) What to do? How to do it? Create a new..
• Page 57 Commissioning 2.4 Creating a project in STARTER What to do? How to do it? interface Insert drives Here, you can search for nodes that have been accessed. Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 58: Searching For Nodes That Can Be Accessed

  Commissioning 2.5 Initial commissioning using servo (booksize) as an example What to do? How to do it? Summary You have now created the project. -> Click 'Complete'. Configure the drive Once you have created the project, you have to configure the drive unit. The following unit.

• Page 59: Task

  Commissioning 2.5 Initial commissioning using servo (booksize) as an example 2.5.1 Task 1. Commission a drive system with the following components: Table 2-4 Component overview Description Component Order number Closed-loop control and infeed Control Unit 1 Control Unit 320 6SL3040-0MA00-0AAx Active Line Module 1 Active Line Module 16 kW 6SL3130-7TE21-6AAx..

• Page 60: Component Wiring (example)

  Commissioning 2.5 Initial commissioning using servo (booksize) as an example 2.5.2 Component wiring (example) The following diagram shows a possible component configuration and wiring option. The DRIVE-CLiQ wiring is highlighted in bold. Figure 2-6 Component wiring (example) For more information on wiring and connecting the encoder system, see the Equipment Manual.

• Page 61: Signal Flow For Commissioning Example

  Commissioning 2.5 Initial commissioning using servo (booksize) as an example 2.5.3 Signal flow for commissioning example Figure 2-7 Signal flow for initial commissioning example (servo; part 1) Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 62: Commissioning With Starter (example)

  Commissioning 2.5 Initial commissioning using servo (booksize) as an example Figure 2-8 Signal flow for initial commissioning example (servo; part 2) 2.5.4 Commissioning with Starter (example) The table below describes the steps for commissioning with STARTER. Table 2-5 Sequence for commissioning with STARTER (example) What to do? How to do it? Remark..
• Page 63 Commissioning 2.5 Initial commissioning using servo (booksize) as an example What to do? How to do it? Remark Note: When the factory setting is p7826 = 1, the FW is automatically changed to the status on the CF card when a configured DRIVE-CLiQ component is first booted.
• Page 64 Connect with target system (go online) Save the parameters • Position cursor on drive unit on the device (SINAMICS S120) and right- Target system -> Download to target device • click. Target system -> Copy from RAM to ROM •..

• Page 65: Initial Commissioning Using Vector (booksize) As An Example

  The control panel supplies the control word 1 (STW1) and speed setpoint 1 (NSOLL). For more information about line/DC link identification, see the SINAMICS S120 Function Manual. STARTER diagnosis options Under 'Component' -> Diagnosis -> Control/status words ● Control/status words ● Status parameters ●..

• Page 66: Component Wiring (example)

  Commissioning 2.6 Initial commissioning using vector (booksize) as an example Description Component Order number Line filter package 10 kW Line filter and line reactor 6SL3130-0GE21-0AAx Drive 1 Motor Module Single Motor Module 5 A 6SL3120-1TE15-0AAx Motor Induction motor Drive 2 Motor Module Single Motor Module 5 A 6SL3120-1TE15-0AAx..
• Page 67 Commissioning 2.6 Initial commissioning using vector (booksize) as an example Figure 2-9 Component wiring (example) For more information on wiring and connecting the encoder system, see the Equipment Manual. Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 68: Signal Flow For Commissioning Example

  Commissioning 2.6 Initial commissioning using vector (booksize) as an example 2.6.3 Signal flow for commissioning example Figure 2-10 Signal flow for initial commissioning example (booksize; vector) 2.6.4 Commissioning with STARTER (example) The table below describes the steps for commissioning the example with STARTER. Table 2-7 Sequence for commissioning with STARTER (example) What to do?
• Page 69 Commissioning 2.6 Initial commissioning using vector (booksize) as an example What to do? How to do it? Remark Configure drives The drives must be configured individually. -> 'Drives' -> Drive name -> Double-click 'Configuration' -> Click 'Configure DDS' Control structure You can activate the function modules.
• Page 70 Commissioning 2.6 Initial commissioning using vector (booksize) as an example What to do? How to do it? Remark Drive functions You can choose the application and motor identification here. Your choice of application influences the calculation Motor identification: '1' for the open-loop/closed- loop control parameters.
• Page 71 = 40 Fixed setpoint 1 Connect target system (go online) Save the • Position cursor on drive parameters on the unit (SINAMICS S120) and Target device -> Load to target device • device right-click. Target device -> Copy from RAM to ROM •..

• Page 72: Initial Commissioning Using Vector (chassis) As An Example

  Commissioning 2.7 Initial commissioning using vector (chassis) as an example STARTER diagnosis options Under 'Component' -> Diagnosis -> Control/status words ● Control/status words ● Status parameters ● Missing enable signals Initial commissioning using vector (chassis) as an example The example provided in this chapter explains all the configuration and parameter settings as well as the tests that are required for initial commissioning.
• Page 73 Commissioning 2.7 Initial commissioning using vector (chassis) as an example Description Component Order number Drive 2 Motor Module Motor Module 380 A 6SL3320–1TE33–8AAx Motor Induction motor Type: 1LA8 rated voltage = 400 V Without brake • rated current = 345 A With encoder •..

• Page 74: Component Wiring (example)

  Commissioning 2.7 Initial commissioning using vector (chassis) as an example 2.7.2 Component wiring (example) The following diagram shows a possible component configuration and wiring option. The DRIVE-CLiQ wiring is highlighted in bold. Figure 2-11 Component wiring (example) For more information on wiring and connecting the encoder system, see the Equipment Manual.

• Page 75: Signal Flow For Commissioning Example

  Commissioning 2.7 Initial commissioning using vector (chassis) as an example 2.7.3 Signal flow for commissioning example Figure 2-12 Signal flow from initial commissioning example (chassis) 2.7.4 Commissioning with STARTER (example) The table below describes the steps for commissioning the example with STARTER. Table 2-9 Sequence for commissioning with STARTER (example) What to do?
• Page 76 Commissioning 2.7 Initial commissioning using vector (chassis) as an example What to do? How to do it? Remark Note: When the factory setting is p7826 = 1, the FW is automatically changed to the status on the CF card when a configured DRIVE-CLiQ component is first booted.
• Page 77 Commissioning 2.7 Initial commissioning using vector (chassis) as an example What to do? How to do it? Remark Motor data You can enter the motor data on the type plate here. If you do not enter any mechanical data, it is estimated on the basis of If known, mechanical data for the motor and drive the data on the type plate.
• Page 78 Commissioning 2.7 Initial commissioning using vector (chassis) as an example What to do? How to do it? Remark Enable signals for the Motor Module (drive_1) Enable Motor Module • See function diagram [2501] p0840 = 722.0 ON/OFF1 p0844 = 722.1 1. OFF2 p0845 = 1 2.
• Page 79 Commissioning 2.7 Initial commissioning using vector (chassis) as an example What to do? How to do it? Remark Connect with target system (go online) Load parameters to • Position cursor on drive unit and device right-click. Target device –> Load to target device •..

• Page 80: Commissioning For The First Time Using As An Example Vector Ac Drive With Bop20

  Commissioning 2.8 Commissioning for the first time using as an example Vector AC DRIVE with BOP20 What to do? How to do it? Remark Turning of the motor The drives can be started via the control panel in For more information about the STARTER.

• Page 81: Component Wiring (example)

  Commissioning 2.8 Commissioning for the first time using as an example Vector AC DRIVE with BOP20 2. Commissioning is performed using the BOP20. 3. The function keys on the BOP20 must be parameterized in such a way that the ON/OFF signal and speed settings can be defined via these keys.

• Page 82: Quick Commissioning Using The Bop (example)

  Commissioning 2.8 Commissioning for the first time using as an example Vector AC DRIVE with BOP20 2.8.3 Quick commissioning using the BOP (example) Table 2-11 Quick commissioning for a motor without a DRIVE-CLiQ interface Procedure Description Factory setting Note: The drive must be set to the factory settings before initial commissioning is carried out. p0009 = 1 Device commissioning parameter filter * 0 Ready..
• Page 83 12 1LE2 standard induction motor (NEMA) You must individually enter rated motor data (see type plate) in parameter p0304 and onwards. SIEMENS catalog motors: 10x 1PHx induction motor (x = 2, 4, 7) 13x 1PMx induction motor (x = 4, 6)
• Page 84 3 Quick parameterization (only) for motor parameters Motor calculation corresponding to p0340 = 1 When the calculations have been completed, p3900 and p0010 are automatically set to 0. Parameters of a selected SIEMENS catalog motor (p0301) are not overwritten. p0840[0] = BI: ON/OFF1 [CDS] r0019.0(DO 1)

• Page 85: Commissioning For The First Time Using As An Example Servo Ac Drive With Bop20

  Commissioning 2.9 Commissioning for the first time using as an example Servo AC DRIVE with BOP20 Procedure Description Factory setting * These parameters offer more setting options than the ones described here. For further setting options, see the SINAMICS S List Manual. [CDS] Parameter depends on command data sets (CDS).

• Page 86: Component Wiring (example)

  Commissioning 2.9 Commissioning for the first time using as an example Servo AC DRIVE with BOP20 2. Commissioning is performed using the BOP20. 3. The function keys of the Basic Operator Panel (BOP) should be parameterized so that the ON/OFF signal and the speed setpoints are entered using these keys. 2.9.2 Component wiring (example) The following diagram shows a possible component configuration and wiring option.

• Page 87: Quick Commissioning Using The Bop (example)

  Commissioning 2.9 Commissioning for the first time using as an example Servo AC DRIVE with BOP20 2.9.3 Quick commissioning using the BOP (example) Table 2-13 Quick commissioning for a motor with a DRIVE-CLiQ interface Procedure Description Factory setting Note: The drive must be set to the factory settings before initial commissioning is carried out. p0009 = 1 Device commissioning parameter filter * 0 Ready..

• Page 88: Commissioning Linear Motors (servo)

  Commissioning 2.10 Commissioning linear motors (servo) Procedure Description Factory setting p1035[0] = BI: Motor potentiometer setpoint higher [CDS] r0019.0013 Sets the signal source to increase the setpoint for the motorized potentiometer (DO 1) Interconnection with r0019.13 of the drive object Control Unit (DO 1) Effect: Signal, motorized potentiometer setpoint higher from BOP p1036[0] = BI: Motor potentiometer setpoint lower [CDS]..
• Page 89 Commissioning 2.10 Commissioning linear motors (servo) Terminology for rotary and linear drives Table 2-14 Terminology Terminology for rotary drives Terminology for linear drives Speed Velocity Torque Force Stator Primary section Rotor Secondary section Rotor Secondary section Direction of rotation Direction Pulse number Grid spacing Rotate..

• Page 90: Commissioning: Linear Motor With One Primary Section

  Commissioning 2.10 Commissioning linear motors (servo) – Where is the positive drive direction? Where is the positive counting direction of the measuring system? Invert (p0410)? yes / no 4. Wiring – Power Module (connect UVW, phase sequence, clockwise rotating field) –..
• Page 91 Commissioning 2.10 Commissioning linear motors (servo) Commissioning the motor with STARTER 1. Selecting the motor type You can select a standard motor from the list of motors or you can enter the motor data yourself if third-party motors are used. The number of parallel primary sections (p0306) must be entered.
• Page 92 Commissioning 2.10 Commissioning linear motors (servo) Parameter Description Remark p0323 Maximum motor current p0338 Motor limit current p0341 Motor weight p0350 Motor stator resistance, cold p0356 Motor stator leakage inductance Table 2-16 Optional motor data, synchronous motor (linear) Parameter Description Remark p0312 Rated motor force..

• Page 93: Commissioning: Linear Motor With Several Identical Primary Sections

  Commissioning 2.10 Commissioning linear motors (servo) Figure 2-16 Encoder data screen in STARTER WARNING When linear motors are configured for the first time, the commutation angle offset (p0431) must be adjusted. For more information about the commutation angle offset and pole position identification (servo), see the functional description.

• Page 94: Thermal Motor Protection

  Commissioning 2.10 Commissioning linear motors (servo) If the difference between the commutation angle offset of motor 1 and the other motors is less than 10 degrees (electrical), all the motors can be connected to the drive in parallel and commissioned as a parallel configuration of n linear motors (e.g. 2 • 1FN1xxx). Note Only identical linear motors (the same forces, winding types, secondary section types and air gap) may be connected in parallel.
• Page 95 Commissioning 2.10 Commissioning linear motors (servo) The two independent temperature circuits Temp-F and Temp-S can be used for motor protection, either individually or together. At least one Temp_S must be used for the motor overtemperature protection. The circuit and connection system for Temp-F and Temp-S are described in detail in: Configuration Manual for Linear Motors 1FN1 or 1FN3.

• Page 96: Measuring System

  U, V, W) coincides with the positive counting direction of the measuring system. Note The data to determine the drive direction is only valid for Siemens motors (1FNx motors). If the positive direction of the drive and positive counting direction of the measuring system do not match, the actual speed value (P0410.0) must be inverted when the drive is..
• Page 97 Commissioning 2.10 Commissioning linear motors (servo) Figure 2-18 Determining the counting direction for measuring systems from the Heidenhain Company Measuring systems from Renishaw (e.g. RGH22B) As the reference mark for the Renishaw RGH22B has a direction-dependent position, with control cables BID and DIR, the encoder must be parameterized, so that the reference mark is only output in one direction.

• Page 98: Checking The Linear Motor By Taking Measurements

  Commissioning 2.10 Commissioning linear motors (servo) 2.10.6 Checking the linear motor by taking measurements Why make measurements? If the linear motor was commissioned according to the relevant instructions, and unexplained fault/error messages still occur, then all of the signals must be checked using an oscilloscope.
• Page 99 Commissioning 2.10 Commissioning linear motors (servo) Figure 2-21 The positive direction of the drive (clockwise rotating field) Determining the commutation angle using an oscilloscope Once the oscilloscope has been connected, the drive must first pass the zero mark so that fine synchronization can be carried out.

• Page 100: Notes On Commissioning Ssi Encoders

  ● SMC30 as of FW 2.4 and HW 6SL3055-0AA00-5CA1 ● CU310 as of FW2.5 SP1 and as of HW 6SL3040-0LA0x-0AA1 Types of encoder that can be connected Table 2-18 Overview of encoder types that can be connected depending on the SIEMENS evaluation module Encoder Incremental tracks Absolute position..
• Page 101 Commissioning 2.11 Notes on commissioning SSI encoders Encoder Incremental tracks Absolute position Power supply for SSI baud rate Remarks evaluation encoder through module SME25 sin/cos, 1 Vpp SSI not cyclic 100 kHz SME25 is only suited to direct measuring systems SMC30 Square or SSI not cyclic..
• Page 102 Commissioning 2.11 Notes on commissioning SSI encoders Note There is a serial ramp-up (evaluation -> encoder) with the corresponding ramp-up times after every disconnection and connection of the encoder. Note An external supply of the encoder with 24 V is permitted. Parameterization Predefined encoders Several predefined SSI encoders are available for commissioning.

• Page 103: Notes On The Commissioning Of A 2-pole Resolver As Absolute Encoder

  Commissioning 2.12 Notes on the commissioning of a 2-pole resolver as absolute encoder Consequently, only a fine resolution of two bits can be set. Parameters p0418[x] and p0419[x] in the list of experts should therefore be set to the value 2. Diagnostics Example 1 An SSI encoder without incremental tracks is used.

• Page 104: Temperature Sensor Connections For Sinamics Components

  Commissioning 2.13 Temperature sensor connections for SINAMICS components Position tracking The position tracking can also be activated for a 2-pole resolver. Note that when switched off, the resolver may not be moved more than half an encoder revolution (pole width). The activation and configuration of position tracking must be performed in the expert list–..
• Page 105 Commissioning 2.13 Temperature sensor connections for SINAMICS components Module Interface Signal name Technical specifications This temperature channel is only available as of Order No. 6SL3040-0LA00-0AA1 and FW 2.5 SP1. The associated temperature channel (T1) can be parameterized as a single channel or in combination with the second temperature channel (T2) at interface X120.
• Page 106 Commissioning 2.13 Temperature sensor connections for SINAMICS components ● p0600[0.n]: Selection of the encoder (1, 2 or 3) to which the SMC30, that is used for the temperature evaluation, is assigned (n = motor data set). ● p0601[0.n] = 10 (evaluation via several temperature channels), n = motor data set. ●..
• Page 107 Commissioning 2.13 Temperature sensor connections for SINAMICS components ● p0600[0.n]: Selection of the encoder (1, 2 or 3) to which the internal encoder evaluation, that is used for the temperature evaluation, is assigned (n = motor data set). ● p0601[0.n] = 10 (evaluation via several temperature channels), n = motor data set. ●..
• Page 108 Commissioning 2.13 Temperature sensor connections for SINAMICS components SME125. The indices mean: [1] = SME temperature channel 2 / motor temperature sensor 2 [2] = SME temperature channel 3 / motor temperature sensor 3 [3] = SME temperature channel 4 / motor temperature sensor 4 Active Line Module, Basic Line Module Parameter p0601 'Motor temperature sensor type'..
• Page 109 Commissioning 2.13 Temperature sensor connections for SINAMICS components Overview of key parameters (see SINAMICS S List Manual) ● r0035 Motor temperature ● p0600[0.n] Motor temperature sensor for monitoring ● p0601[0.n] Motor temperature sensor type ● p0601 Motor temperature sensor type ●..

• Page 111: Diagnosis

  Diagnosis This chapter describes the following diagnostic features of the SINAMICS S120 drive system: ● Diagnostics via LEDs ● Diagnostics via STARTER ● Fault and alarm messages Diagnostics via LEDs 3.1.1 LEDs when the Control Unit is booted The individual statuses during booting are indicated via the LEDs on the Control Unit (CU320, CU310).

• Page 112: Leds After The Control Unit Cu320 Has Booted

  Diagnosis 3.1 Diagnostics via LEDs Table 3-2 Load software 2 Status Comment Loaded – Orange Running – red 2 Hz error file Software on the CompactFlash card is incomplete or defective. red 0.5 Hz error crc CRC invalid. Firmware – loaded Table 3-3 Firmware..
• Page 113 Diagnosis 3.1 Diagnostics via LEDs Color State Description, cause Remedy Flashing Updating the firmware of the DRIVE-CLiQ 0.5 Hz components Flashing Firmware update is complete for components. Turn POWER ON for the 2 Hz Wait for POWER ON for the components in components in question question.

• Page 114: Leds After The Control Unit Cu310 Has Booted

  Diagnosis 3.1 Diagnostics via LEDs 3.1.3 LEDs after the Control Unit CU310 has booted Table 3-5 Control Unit 310 – description of the LEDs after booting Color Status Description, cause Remedy Electronics power supply is missing or outside (READY) permissible tolerance range. Green Continuous The component is ready and cyclic DRIVE-CLiQ..

• Page 115: Active Line Module

  Diagnosis 3.1 Diagnostics via LEDs Color Status Description, cause Remedy Orange Flashing Firmware CRC error. Make sure that the 2 Hz CompactFlash card has been inserted properly. Replace the CompactFlash Card. Replace Control Unit. Carry-out a POWER OUT>5 V Electronics power supply is missing or outside permissible tolerance range.

• Page 116: Basic Line Module

  Diagnosis 3.1 Diagnostics via LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Green/ Firmware is being downloaded. – red (0.5 Hz) Green/red Firmware download is complete. Wait for POWER ON. Carry out a POWER ON (2 Hz) Green/orange –..

• Page 117: Kw And 10 Kw Smart Line Modules

  Diagnosis 3.1 Diagnostics via LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Green/orange – Component detection via LED is activated (p0124). – Note: Both options depend on the LED status when Red/orange component recognition is activated via p0124 = 1. DANGER Hazardous DC link voltages may be present at any time regardless of the status of the 'DC link'..

• Page 118: Smart Line Modules ≥ 16 Kw

  Diagnosis 3.1 Diagnostics via LEDs 3.1.7 Smart Line Modules ≥ 16 kW Table 3-9 Smart Line Module ≥ 16 kW - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –..

• Page 119: Single Motor Module / Double Motor Module / Power Module

  Diagnosis 3.1 Diagnostics via LEDs 3.1.8 Single Motor Module / Double Motor Module / Power Module Table 3-10 Single Motor Module / Double Motor Module / Power Module - description of the LEDs Status Description, cause Remedy Ready (H200) DC link (H201) Electronics power supply is missing or outside –..

• Page 120: Braking Module Booksize

  Diagnosis 3.1 Diagnostics via LEDs 3.1.9 Braking Module Booksize Table 3-11 Braking Module Booksize – description of the LEDs Color Status Description, cause Remedy READY Electronics power supply is missing or outside permissible – tolerance range. Component deactivated via terminal. Green Continuous Component is ready to operate.

• Page 121: Smc30 Sensor Module Cabinet

  Diagnosis 3.1 Diagnostics via LEDs Color Status Description, cause Remedy Green Continuous The component is ready for operation and cyclic DRIVE- – CLiQ communication is taking place. Orange Continuous DRIVE-CLiQ communication is being established. – Continuous At least one fault is present in this component. Remedy and acknowledge fault Note:..

• Page 122: Terminal Module Tm15

  Diagnosis 3.1 Diagnostics via LEDs Color State Description, cause Remedy Orange Continuous Electronics power supply for measuring system available. – Power supply >5 V. Important: Make sure that the connected encoder can be operated with a 24 V power supply. If an encoder that is designed for a 5 V supply is operated with a 24 V supply, this can destroy the encoder electronics.

• Page 123: Terminal Module Tm41

  Diagnosis 3.1 Diagnostics via LEDs Color State Description, cause Remedy Continuous At least one fault is present in this component. Remedy and acknowledge fault Note: The LED is activated regardless of whether the corresponding messages have been reconfigured. Green/ Flashing Firmware is being downloaded.

• Page 124: Terminal Module Tm54f As Of Fw2.5 Sp1

  Diagnosis 3.1 Diagnostics via LEDs 3.1.16 Terminal Module TM54F as of FW2.5 SP1 Table 3-18 Terminal Module TM54F - description of LEDs Color State Description, cause Remedy READY Electronics power supply is missing or outside permissible – tolerance range. Green Continuous The component is ready for operation and cyclic DRIVE- –..

• Page 125: Communication Board Can (cbc10)

  Diagnosis 3.1 Diagnostics via LEDs Color State Description, cause Remedy Fail-safe digital outputs with associated readback channel F_DO y Green Continuous Output y (y=0 . 3) carries a signal – (0+.3+, 0-.3-) Readback input DI 2y for output F_DO y (y = 0.3) at test stop. The state of the LEDS also depends on the type of external circuit.

• Page 126: Communication Board Ethernet Cbe20

  Diagnosis 3.1 Diagnostics via LEDs 3.1.18 Communication Board Ethernet CBE20 Table 3-20 Communication Board Ethernet CBE20 – description of the LEDs Color State Description, cause Remedy Link port Electronics power supply is missing or outside permissible – tolerance range. Green Continuous A different device is connected to port x and a physical –..

• Page 127: Voltage Sensing Module Vsm10

  Diagnosis 3.1 Diagnostics via LEDs Color State Description, cause Remedy Continuous Cyclic communication via PROFINET has not yet been – established. However, non-cyclic communications are possible. SINAMICS waits for a parameterizing/configuring telegram Flashing The firmware has not been successfully downloaded to –..

• Page 128: Drive-cliq Hub Module Dmc20

  Diagnosis 3.2 Diagnostics via STARTER 3.1.20 DRIVE-CLiQ Hub Module DMC20 Table 3-22 DRIVE-CLiQ Hub Module DMC20 – description of the LEDs Color State Description, cause Remedy READY Electronics power supply is missing or outside permissible – tolerance range. Green Continuous The component is ready for operation and cyclic DRIVE- –..

• Page 129: Function Generator

  Diagnosis 3.2 Diagnostics via STARTER 3.2.1 Function generator Description The ramp-function generator can be used, for example, for the following tasks: ● To measure and optimize control loops. ● To compare the dynamic response of coupled drives. ● To specify a simple traversing profile without a traversing program. The ramp-function generator can be used to generate different signal shapes.
• Page 130 Diagnosis 3.2 Diagnostics via STARTER Features ● Concurrent injection to several drives possible. ● The following parameterizable signal shapes can be set: – Square-wave – Staircase – Triangular – PRBS (pseudo random binary signal, white noise) – Sinusoidal ● An offset is possible for each signal. The ramp-up to the offset is parameterizable. Signal generation begins after the ramp-up to the offset.
• Page 131 Diagnosis 3.2 Diagnostics via STARTER Figure 3-3 'Triangular' signal without peak Starting/stopping the ramp-function generator Note With the corresponding ramp-function generator parameter settings (e.g. offset), the motor can 'drift' and travel to its end stop. The movement of the drive is not monitored while the ramp-function generator is active. To start the ramp-function generator: 1.

• Page 132: Trace Function

  Diagnosis 3.2 Diagnostics via STARTER 3.2.2 Trace function Description The trace function can be used to record measured values over a defined period depending on trigger conditions. Parameterizing and using the trace function The trace function is parameterized and operated via the parameterization and commissioning tool STARTER.

• Page 133: Measuring Function

  Diagnosis 3.2 Diagnostics via STARTER ● Triggering – Without triggering (recording immediately after start) – Triggering on signal with edge or on level – Trigger delay and pretrigger possible ● STARTER parameterization and commissioning tool – Automatic or adjustable scaling of display axes –..
• Page 134 Diagnosis 3.2 Diagnostics via STARTER Figure 3-7 'Measuring function' initial screen Note Please refer to the online help for more information about parameterizing and operation. Features ● Measuring functions – Current controller setpoint change (downstream of the current setpoint filter) –..

• Page 135: Measuring Sockets

  Diagnosis 3.2 Diagnostics via STARTER Starting/stopping the measuring function CAUTION With the corresponding measuring function parameter settings (e.g. offset), the motor can 'drift' and travel to its end stop. The movement of the drive is not monitored while the measuring function is active. To start the measuring function: 1.
• Page 136 Diagnosis 3.2 Diagnostics via STARTER CAUTION The measuring sockets should be used for commissioning and servicing purposes only. The measurements may only be carried out by properly trained specialist personnel. Measuring socket 0 Measuring socket 1 Measuring socket 2 with default scale setting Reference Figure 3-9 Arrangement of the measuring sockets on the Control Unit CU310/CU320..
• Page 137 Diagnosis 3.2 Diagnostics via STARTER Features • Resolution 8-bit • Voltage range 0 V to +4.98 V • Measuring cycle Depends on the measuring signal (e.g. actual speed value in speed controller cycle 125 μs) Short-circuit-proof Parameterizable scaling Adjustable offset Adjustable limitation Signal chart for measuring sockets Figure 3-11..
• Page 138 Diagnosis 3.2 Diagnostics via STARTER r0077 CO: Torque-generating current setpoint r0078 CO: Torque-generating actual current Scaling Scaling specifies how the measuring signal is processed. A straight line with 2 points must be defined for this purpose. Example: x1 / y1 = 0.0% / 2.49 V x2 / y2 = 100.0% / 4.98 V (default setting) –..

• Page 139: Fault And Alarm Messages

  Diagnosis 3.3 Fault and alarm messages Overview of key parameters (see SINAMICS S List Manual) Adjustable parameters ● p0771[0..2] CI: Measuring sockets signal source ● p0777[0..2] Measuring sockets characteristic value x1 ● P0778[0..2] Measuring sockets characteristic value y1 ● p0779[0..2] Measuring sockets characteristic value x2 ●..
• Page 140 Diagnosis 3.3 Fault and alarm messages – Must be acknowledged once the cause has been remedied. – Status via Control Unit and LED RDY. – Status via PROFIBUS status signal ZSW1.3 (fault active). – Entry in the fault buffer. ● Alarms (code A56789) –..

• Page 141: Buffer For Faults And Alarms

  Diagnosis 3.3 Fault and alarm messages Note The drive cannot resume operation until all active faults have been acknowledged. 3.3.2 Buffer for faults and alarms Note A fault and alarm buffer is provided for each drive. The drive and device-specific messages are entered in this buffer.
• Page 142 Diagnosis 3.3 Fault and alarm messages Figure 3-12 Structure of the fault buffer Properties of the fault buffer: ● A new fault incident encompasses one or more faults and is entered in 'Current fault incident'. ● The entries are arranged in the buffer according to the time at which they occurred. ●..
• Page 143 Diagnosis 3.3 Fault and alarm messages Figure 3-13 Structure of alarm buffer Alarms that occur are entered in the alarm buffer as follows: A maximum of 64 alarms are displayed in the alarm buffer: ● Index 0 . 6: The first seven alarms are displayed. ●..

• Page 144: Configuring Messages

  Diagnosis 3.3 Fault and alarm messages 3.3.3 Configuring messages The properties of the faults and alarms in the drive system are permanently defined. The following can be configured for some of the messages within a permanently defined framework for the drive system: Change message type (example) Select message Set message type..
• Page 145 Diagnosis 3.3 Fault and alarm messages Note Only those messages which are listed in the indexed parameters can be changed as desired. All other message settings retain their factory settings or are reset to the factory settings. Examples: • In the case of messages listed via p2128[0..19], the message type can be changed. The factory setting is set for all other messages.

• Page 146: Parameters And Function Diagrams For Faults And Alarms

  Diagnosis 3.3 Fault and alarm messages Note An external fault or alarm is triggered by a 1/0 signal. An external fault and alarm do not usually mean that an internal drive message has been generated. The cause of an external fault and warning should, therefore, be remedied outside the drive.
• Page 147 Diagnosis 3.3 Fault and alarm messages the drive object of the CU. Alternatively all faults of all drive objects can also be acknowledged on the CU. If a set alarm is reset on the drive object of the CU, this alarm also disappears automatically on the other drive objects to which this alarm was forwarded.

• Page 149: Parameterizing Using The Bop20 (basic Operator Panel 20)

  Parameterizing using the BOP20 (Basic Operator Panel 20) General information about the BOP20 With the BOP20, drives can be powered-up and powered-down during the commissioning phase and parameters can be displayed and modified. Faults can be diagnosed as well as acknowledged.
• Page 150 Parameterizing using the BOP20 (Basic Operator Panel 20) 4.1 General information about the BOP20 Display Meaning top right The following is displayed in this field: 2 positions More than 6 digits: Characters that are still present but are invisible (e.g. 'r2' ––> 2 •..
• Page 151 Parameterizing using the BOP20 (Basic Operator Panel 20) 4.1 General information about the BOP20 BOP20 functions Table 4-3 Functions Name Description Backlighting The backlighting can be set using p0007 in such a way that it switches itself off automatically after the set time if no actions are carried out. Changeover active drive From the BOP perspective the active drive is defined using p0008 or using the keys 'FN'..

• Page 152: Displays And Using The Bop20

  Parameterizing using the BOP20 (Basic Operator Panel 20) 4.2 Displays and using the BOP20 ● p0011 BOP password input (p0013) ● p0012 BOP password confirmation (p0013) ● r0019 CO/BO: Control word, BOP ● p0977 Save all parameters Other drive objects (e.g. SERVO, VEKTOR, INFEED, TM41 etc.) ●..
• Page 153 Parameterizing using the BOP20 (Basic Operator Panel 20) 4.2 Displays and using the BOP20 Parameter display The parameters are selected in the BOP20 using the number. The parameter display is reached from the operating display by pressing the 'P' key. Parameters can be searched for using the arrow keys.
• Page 154 Parameterizing using the BOP20 (Basic Operator Panel 20) 4.2 Displays and using the BOP20 Value display To switch from the parameter display to the value display, press the 'P' key. In the value display, the values of the adjustable parameters can be increased and decreased using the arrow.
• Page 155 Parameterizing using the BOP20 (Basic Operator Panel 20) 4.2 Displays and using the BOP20 Figure 4-4 Example: Changing p0013[4] from 0 to 300 Example: Changing binector and connector input parameters For the binector input p0840[0] (OFF1) of drive object 2 binector output r0019.0 of the Control Unit (drive object 1) is interconnected.

• Page 156: Fault And Alarm Displays

  Parameterizing using the BOP20 (Basic Operator Panel 20) 4.3 Fault and alarm displays Fault and alarm displays Displaying faults Figure 4-6 Faults Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 157: Controlling The Drive Using The Bop20

  Parameterizing using the BOP20 (Basic Operator Panel 20) 4.4 Controlling the drive using the BOP20 Displaying alarms Figure 4-7 Alarms Controlling the drive using the BOP20 Description When commissioning the drive, it can be controlled via the BOP20. A control word is available on the Control Unit drive object (r0019) that can be interconnected with the appropriate binector inputs e.g.

• Page 159: Appendix

  Appendix Availability of hardware components Table A-1 Hardware components available as of 03.2006 HW component Order number Version Revisions AC Drive (CU310, PM340) refer to the Catalog SMC30 6SL3055–0AA00–5CA1 with SSI support DMC20 6SL3055–0AA00–6AAx TM41 6SL3055–0AA00–3PAx SME120 6SL3055–0AA00–5JAx SME125 6SL3055–0AA00–5KAx BOP20 6SL3055–0AA00–4BAx CUA31..

• Page 160: List Of Abbreviations

  Appendix A.2 List of abbreviations List of abbreviations Abbreviation German meaning English meaning A.. Warnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog Input Active Interface Module Active Interface Module Active Line Module Active Line Module Analogausgang Analog Output Advanced Operator Panel Advanced Operator Panel Advanced Positioning Control..
• Page 161 Appendix A.2 List of abbreviations Abbreviation German meaning English meaning Control Supply Module Control Supply Module Control Unit Control Unit Digital-Analog-Konverter Digital Analog Converter Gleichstrom Direct Current Drive Control Block Drive Control Block Drive Control Chart Drive Control Chart Gleichstrom negativ Direct Current Negative Gleichstrom positiv Direct Current Positive..
• Page 162 Appendix A.2 List of abbreviations Abbreviation German meaning English meaning F-DO Fehlersicherer Digitalausgang Failsafe Digital Output Fremderregter Synchronmotor Separately excited synchronous motor FEPROM Schreib- und Lesespeicher nichtflüchtig Flash-EPROM Funktionsgenerator Function Generator Fehlerstrom-Schutzschalter Earth Leakage Circuit-Breaker (ELCB) Funktionsplan Function diagram FPGA Field Programmable Gate Array Field Programmable Gate Array Firmware..
• Page 163 Appendix A.2 List of abbreviations Abbreviation German meaning English meaning Induktivität Inductance Leuchtdiode Light Emitting Diode Linearmotor Linear motor Lageregler Position controller Niederstwertiges Bit Least Significant Bit Netzschalter Line Side Switch Längeneinheit Length Unit Lichtwellenleiter Fiber-optic cable Masse Reference potential, zero potential Megabyte Megabyte Motion Control Chart..
• Page 164 Appendix A.2 List of abbreviations Abbreviation German meaning English meaning Schutzerde Protective Earth PELV Schutzkleinspannung Protective Extra Low Voltage Permanenterregter Synchronmotor Permanent-magnet synchronous motor Programmiergerät Programming terminal Proportional Integral Proportional Integral Proportional Integral Differential Proportional Integral Differential Speicherprogrammierbare Steuerung (SPS) Programmable Logic Controller (PLC) Phase Locked Loop Phase Locked Loop..
• Page 165 Appendix A.2 List of abbreviations Abbreviation German meaning English meaning Sicher reduzierte Geschwindigkeit Safely reduced speed Sicherheitsgerichteter Ausgang Safety-related output Sicherheitsgerichteter Eingang Safety-related input Sicherer Halt Safety standstill- Safety Integrated Safety Integrated Sicherheitsintegritätsgrad Safety Integrity Level Sicheres Schrittmaß Safely Limited Increment Smart Line Module Smart Line Module Sicher begrenzte Position..
• Page 166 Appendix A.2 List of abbreviations Abbreviation German meaning English meaning VdcN Teilzwischenkreisspannung negativ Partial DC link voltage negative VdcP Teilzwischenkreisspannung positiv Partial DC link voltage positive Verband Deutscher Elektrotechniker Association of German Electrical Engineers Verein Deutscher Ingenieure Association of German Engineers Volt Spitze zu Spitze Volt peak to peak Voltage Sensing Module..
• Page 167 Overview of SINAMICS Documentation (07/2007) General Documentation/Catalogs SINAMICS SINAMICS SINAMICS SINAMICS G110 G130 S120 S150 G120 G150 G120D D11.1 D21.1 D21.3 G110/G120 Drive Converter Drive System Drive Converter Inverter chassis units Chassis Units 0.12 kW to 1200 kW Cabinet Units G120D Drive Converter 75 kW to 1200 kW..
• Page 169 If you come across any misprints in this document, please let us know using this form. We would also be grateful for any suggestions and recommendations for improvement. Commissioning Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7..

• Page 171: Index

  Index using LEDs on Sensor Module Cabinet 20, 120 using LEDs on Single Motor Module, 119 Diagnostic function, 128 Function generator, 129 Acknowledgment, 140 Measuring sockets, 135 Actual position value format Trace, 132 2-pole resolver, 103 Diagnostics Alarm buffer, 142 using LEDs for CBC10, 125 Alarm history, 142 using LEDs for CBE20, 126..
• Page 172 Index LEDs Recorder, 132 For 16 kW and 36 kW Smart Line Modules, 118 Resolver For 5 kW and 10 kW Smart Line Modules, 117 2-pole, 103 for CBC10, 125 for CBE20, 126 For Power Module, 119 for Sensor Module Cabinet SMC30, 121 Signal recording with the trace function, 128 for Terminal Module TM15, 122 Single-turn absolute encoder, 103..
• Page 174 Siemens AG 6SL3097-2AF00-0BP7 Automation and Drives Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY www.siemens.com/motioncontrol..

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Summary of Contents for Siemens SCALANCE X-100

• Page 1 SIMATIC NET SCALANCE Industrial Ethernet SCALANCE X- 100 and SCALANCE X-200 Product Line Commissioning Manual Preface Introduction Network Topologies Product Characteristics Installation and Maintenance Diagnostics over Industrial Ethernet PROFINET IO Functionality Notes on the CE Mark References Dimension Drawings..
• Page 2 Trademarks All designations marked with ® are registered trademarks of Siemens AG. Other designations in this documentation might be trademarks which, if used by third parties for their purposes, might infringe upon the rights of the proprietors.

• Page 3: Table Of Contents

  SCALANCE X206-1 Product Properties .. 4-26 4.4.4 SCALANCE X206-1 TP Ports .. 4-27 4.4.5 SCALANCE X206-1 FO Ports.. 4-28 4.4.6 SCALANCE X206-1 Power Supply and Signaling Contact .. 4-29 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 4 6.2.4.12 The 'Agent Configuration' WBM Menu.. 6-20 6.2.4.13 The 'Agent Event Configuration' WBM Menu .. 6-21 6.2.4.14 The 'Agent E-Mail Configuration' WBM Menu .. 6-23 6.2.4.15 The 'Agent SNMP Configuration' WBM Menu .. 6-24 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 5 Notes on the CE Mark .. 8-1 Notes on the CE Mark.. 8-1 References .. 9-1 References.. 9-1 Dimension Drawings.. 10-1 10.1 Dimension Drawing.. 10-1 Index Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Table of contents..

• Page 7: Preface

  The 'SIMATIC NET Industrial Ethernet Twisted Pair and Fiber Optic Networks“ manual contains additional information on other SIMATIC NET products that you can operate along with the devices of the SCALANCE X-100 and X-200 product lines in an Industrial Ethernet network.
• Page 8 Preface 1.1 Preface Standards and Approvals The devices of the SCALANCE X-100 and X-200 product lines meet the requirements for the CE mark. You will find detailed information in the section 'Notes on CE Marking' in this commissioning manual. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line..

• Page 9: Introduction

  SIMATIC STEP 7 engineering tool increasing the plant availability. Devices with a high degree of protection allow installation without a cabinet. What Is Possible? The devices of the SCALANCE X-100 or SCALANCE X-200 product lines, allow the cost- effective installation of Industrial Ethernet bus, star, or ring structures with switching functionality.
• Page 10 2.1 Introduction Warning When used under hazardous conditions (zone 2), the devices of the SCALANCE X-100 and SCALANCE X-200 product lines must be installed in an enclosure. To comply with ATEX100a (EN 50021), this enclosure must meet the requirements of at least IP54 in compliance with EN 60529.

• Page 11: Network Topologies

  Switching technology allows extensive networks to be set up with numerous nodes and simplifies network expansion. Which topologies can be implemented? Bus, ring, or star topologies can be implemented with the devices of the SCALANCE X-100 or SCALANCE X-200 product lines. Bus Topology..

• Page 12: Star Topology

  Network Topologies 3.1 Network Topologies Star Topology Figure 3-2 Figure 3-3 Electrical Star Topology, Example with SCALANCE X108 Optical Star Topology, Example with SCALANCE X-400 and SCALANCE X206-1 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 13 As soon as the problem has been eliminated, the original topology is restored; in other words, the ring ports in the redundancy manager are once again disconnected from each other. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Ring Topology, Example with SCALANCE X204-2 and SCALANCE X-400 as..

• Page 15: Product Characteristics

  Unpacking, Checking 1. Make sure that the package is complete. 2. Check all the parts for transport damage. Warning Do not use any parts that show evidence of damage! Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 16: Scalance X108 Product Characteristics

  4.1.3 SCALANCE X108 Product Characteristics Possible Attachments The SCALANCE X108 has eight RJ-45 jacks for the connection of end devices or other network segments. Figure 4-1 SCALANCE X108 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 17: Scalance X108 Tp Ports

  This makes installation much easier for the user. The devices of the SCALANCE X-100 and X-200 product lines all support the MDI / MDIX autocrossover function. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line..

• Page 18: Scalance X108 Power Supply And Signaling Contact

  The signaling contact remains activated until the error/fault is eliminated or until the current status is applied as the new desired status using the button. SCALANCE X108 Power Supply Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 19: Scalance X108 Button

  SCALANCE X108 LEDs Fault indicator (red LED) Status lit red not lit Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Signaling Contact SCALANCE X108 Meaning The SCALANCE X108 detects an error. At the same time, the signaling contact opens.

• Page 20: Scalance X108 Technical Specifications

  + 10 m TP cord IE FC marine/trailing cable with IE FC RJ-45 plug 0 - 75 m IE FC marine/trailing cable + 10 m TP Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 21 IE FC RJ-45 Plug 180 pack of 1 IE FC RJ-45 Plug 180 pack of 10 IE FC RJ-45 Plug 180 pack of 50 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Product Characteristics 4.1 SCALANCE X108..

• Page 22: Scalance X208

  The number of connected SCALANCE X Industrial Ethernet Switches influences the frame propagation time. When a frame passes through the devices of the SCALANCE X-100 and/or SCALANCE X- 200 product lines, it is delayed by the store and forward function of the switch: - with a 64 byte frame length by approx.

• Page 23: Scalance X208 Product Properties

  Possible Attachments The SCALANCE X208 has eight RJ-45 jacks for the connection of end devices or other network segments. Figure 4-4 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, SCALANCE X208 Product Characteristics 4.2 SCALANCE X208..

• Page 24: Scalance X208 Tp Ports

  Ethernet cables are unnecessary. This prevents malfunctions resulting from mismatching send and receive wires. This makes installation much easier for the user. The devices of the SCALANCE X-100 and X-200 product lines all support the MDI / MDIX autocrossover function. 4-10..

• Page 25: Scalance X208 Power Supply And Signaling Contact

  Signaling Contact The signaling contact is connected to a 2-pin plug-in terminal block. The signaling contact (relay contact) is a floating switch with which error/fault states can be signaled by breaking the contact. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line..

• Page 26: Scalance X208 Button

  If the button is pressed longer (15 seconds), the device is reset to 'factory defaults'. This is indicated by all the Port LEDs flashing. During this activity, the device must not be turned off. 4-12 SCALANCE X208 Signaling Contact Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 27: C-plug Configuration Memory

  The slot for the C-PLUG is located on the back of the device. To insert the C-PLUG, remove the screw cover. The C-PLUG is inserted in the receptacle. The screw cover must then be closed correctly. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Product Characteristics 4.2 SCALANCE X208..

• Page 28: Scalance X208 Displays

  Power supply L1 or L2 is connected. Power supply L1 and/or L2 not connected or <14 V. Meaning TP link exists, no data reception TP link exists, data received at TP port Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 29: Scalance X208 Technical Specifications

  Network span parameter/TP cable length 0 – 100 m 0 – 85 m Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Device startup, the LED is lit for approx. 6s. Setting or display of the fault mask PST tool).
• Page 30 25.56 years 60 x 125 x 124 DIN rail S7-300 standard rail Wall Mounting 6GK5208-0BA00-2AA3 6GK1970-1BA10-0AA0 6GK1901-1GA00 6GK1901-1GB00 6XV1840 2AH10 6XV1840-3AH10 6XV1840-4AH10 6GK1 901-1BB10-2AA0 6GK1 901-1BB10-2AB0 6GK1 901-1BB10-2AE0 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 31: Scalance X208pro

  The number of connected SCALANCE X Industrial Ethernet Switches influences the frame propagation time. When a frame passes through devices of the SCALANCE X-100 and/or SCALANCE X-200 product lines, it is delayed by the store and forward function of the switch: - with a 64 byte frame length by approx.

• Page 32: Scalance X208pro Product Properties

  The SCALANCE X208PRO has eight RJ-45 jacks designed as push pull for the connection of end devices or other network segments. Figure 4-7 4-18 SCALANCE X208PRO without Protective Covers Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 33: Scalance X208pro Tp Ports

  This makes installation much easier for the user. The devices of the SCALANCE X-100 and X-200 product lines all support the MDI / MDIX autocrossover function. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line..

• Page 34: Scalance X208pro Power Supply And Signaling Contact

  Never connect the SCALANCE X208PRO to AC voltage or DC voltage higher than 32 V DC. Signaling Contact The signaling contact is connected over one 5-pin M12 connector (b-coded). The signaling contact (relay contact) is a floating switch with which error/fault states can be signaled by breaking the contact. Figure 4-9..

• Page 35: C-plug Configuration Memory

  Inserting a C-PLUG that does not contain the configuration of a compatible device type, inadvertently removing the C-PLUG, or general malfunctions of the C-PLUG are indicated by the diagnostic mechanisms of the switch (LEDs, PROFINET, SNMP, WBM, etc.). Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Product Characteristics 4.3 SCALANCE X208PRO..

• Page 36: Scalance X208pro Displays

  No fault detected by the SCALANCE X208PRO. Meaning Power supply L1 or L2 is connected. Power supply L1 and/or L2 not connected or <14 V. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 37: Scalance X208pro Technical Specifications

  Permitted Cable Lengths Network span parameter/TP cable length 0 -100 m 0 - 85 m Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Meaning TP link exists, no data reception TP link exists, data received at TP port Device startup, the LED is lit for approx.
• Page 38 90 x 125 x 124 Wall mounting DIN rail S7-300 sta ndard rail 6GK5208-0CA00-2AA6 6GK1970-1BA10-0AA0 6GK1901-1GA00 6GK1901-1GB00 6XV1840 2AH10 6XV1840-3AH10 6XV1840-4AH10 6GK1 900-0AB00 6GK1 907-0DC10-6AA3 6GK1 908-0DC10-6AA3 6GK5 791-1PS00-0AA6 6GK1 907-0AF00-0AA0 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 39: Scalance X206-1

  The number of connected SCALANCE X Industrial Ethernet Switches influences the frame propagation time. When a frame passes through the devices of the SCALANCE X-100 and/or SCALANCE X- 200 product lines, it is delayed by the store and forward function of the switch: - with a 64 byte frame length by approx.

• Page 40: Unpacking And Checking

  The SCALANCE X206-1 has six RJ-45 jacks and a BFOC port for the connection of end devices or other network segments. Note The BFOC socket corresponds to the ST socket. 4-26 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 41: Scalance X206-1 Tp Ports

  Using autonegotiation, repeaters or DTEs can detect the functionality available at the port of a partner device allowing automatic configuration of different types of device. With Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, SCALANCE X206-1 Product Characteristics 4.4 SCALANCE X206-1..

• Page 42: Scalance X206-1 Fo Ports

  Ethernet cables are unnecessary. This prevents malfunctions resulting from mismatching send and receive wires. This makes installation much easier for the user. The devices of the SCALANCE X-100 and X-200 product lines all support the MDI / MDIX autocrossover function. 4.4.5..

• Page 43: Scalance X206-1 Power Supply And Signaling Contact

  Signaling Contact The signaling contact is connected to a 2-pin plug-in terminal block. The signaling contact (relay contact) is a floating switch with which error/fault states can be signaled by breaking the contact. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line..

• Page 44: Scalance X206-1 Button

  If the button is pressed longer (15 seconds), the device is reset to 'factory defaults'. This is indicated by all the Port LEDs flashing. During this activity, the device must not be turned off. 4-30 SCALANCE X206-1 Signaling Contact Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 45: C-plug Configuration Memory

  The slot for the C-PLUG is located on the back of the device. To insert the C-PLUG, remove the screw cover. The C-PLUG is inserted in the receptacle. The screw cover must then be closed correctly. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Product Characteristics 4.4 SCALANCE X206-1..

• Page 46: Scalance X206-1 Displays

  Power supply L1 or L2 is connected. Power supply L1 and/or L2 not connected or <14 V. Meaning TP link exists, no data reception TP link exists, data received at TP port Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 47: Scalance X206-1 Technical Specifications

  Permitted Cable Lengths Network span parameter/TP cable length 0 – 100 m Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Device startup, the LED is lit for approx. 6s. Setting or display of the fault mask PST tool).
• Page 48 UL 1604, UL 2279Pt.15 FM 3611 AS/NZS 2064 (Class A). EN 50081-2, EN 50082-2 EN50021 42.56 years 60 x 125 x 124 Standard rail S7-300 standard rail Wall Mounting 6GK5206-1BB00-2AA3 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 49: Scalance X204-2

  The number of connected SCALANCE X Industrial Ethernet Switches influences the frame propagation time. When a frame passes through the devices of the SCALANCE X-100 and/or SCALANCE X- 200 product lines, it is delayed by the store and forward function of the switch: - with a 64 byte frame length by approx.

• Page 50: Unpacking And Checking

  The SCALANCE X204-2 has four RJ-45 jacks and two BFOC ports for the connection of end devices or other network segments. Note The BFOC socket corresponds to the ST socket. 4-36 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 51: Scalance X204-2 Tp Ports

  Autonegotiation means the automatic detection of the functionality of the port at the opposite end. Using autonegotiation, repeaters or DTEs can detect the functionality available at the Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, SCALANCE X204-2 Product Characteristics 4.5 SCALANCE X204-2..

• Page 52: Scalance X204-2 Fo Ports

  Ethernet cables are unnecessary. This prevents malfunctions resulting from mismatching send and receive wires. This makes installation much easier for the user. The devices of the SCALANCE X-100 and X-200 product lines all support the MDI / MDIX autocrossover function. 4.5.5..

• Page 53: Scalance X204-2 Power Supply And Signaling Contact

  The signaling contact can be subjected to a maximum load of 100 mA (safety extra-low voltage (SELV), DC 24 V). Never connect the SCALANCE X204-2 to AC voltage or DC voltage higher than 32 V DC. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, SCALANCE 204-2 Power Supply Product Characteristics 4.5 SCALANCE X204-2..

• Page 54: Scalance X204-2 Button

  4.5 SCALANCE X204-2 Signaling Contact The signaling contact is connected to a 2-pin plug-in terminal block. The signaling contact (relay contact) is a floating switch with which error/fault states can be signaled by breaking the contact. Figure 4-15 The following errors/faults can be signaled by the signaling contact: •..

• Page 55: C-plug Configuration Memory

  The slot for the C-PLUG is located on the back of the device. To insert the C-PLUG, remove the screw cover. The C-PLUG is inserted in the receptacle. The screw cover must then be closed correctly. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Product Characteristics 4.5 SCALANCE X204-2..

• Page 56: Scalance X204-2 Displays

  Power supply L1 or L2 is connected. Power supply L1 and/or L2 not connected or <14 V. Meaning TP link exists, no data reception TP link exists, data received at TP port Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 57: Scalance X204-2 Technical Specifications

  Permitted Cable Lengths Network span parameter/TP cable length 0 – 100 m Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Device startup, the LED is lit for approx. 6s. Setting or display of the fault mask PST tool).
• Page 58 FM 3611 AS/NZS 2064 (Class A). EN 50081-2, EN 50082-2 EN50021 37.56 years 60 x 125 x 124 DIN rail S7-300 standard rail Wall Mounting 6GK5204-2BB00-2AA3 6GK1970-1BA10-0AA0 6GK1901-1GA00 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 59 The number of connected SCALANCE X Industrial Ethernet Switches influences the frame propagation time. When a frame passes through the devices of the SCALANCE X-100 and/or SCALANCE X- 200 product lines, it is delayed by the store and forward function of the switch: - with a 64 byte frame length by approx.

• Page 61: Installation And Maintenance

  Installation and Maintenance Installation Types of Installation The Industrial Ethernet switches of the SCALANCE X-100 and X-200 product lines can be mounted in different ways: • Installation on a 35 mm DIN rail • Installation on a SIMATIC S7-300 Standard Rail •..
• Page 62 5.2 Installation on a DIN Rail Figure 5-1 Uninstalling To remove the Industrial Ethernet switches of the SCALANCE X-100 and X-200 product lines from the standard rail: 1. First disconnect the TP cables and pull out the terminal blocks for the power supply and the signaling contact.

• Page 63: Installation On A Standard Rail

  Installation on a SIMATIC S7-300 Standard Rail 1. Place the upper guide at the top of the SCALANCE housing in the S7 standard rail. 2. Screw the Industrial Ethernet switches of the SCALANCE X-100 and X-200 product lines to the underside of the standard rail.

• Page 64: Dimension Drawings

  Figure 5-3 Uninstalling To remove the Industrial Ethernet switches of the SCALANCE X-100 and X-200 product lines from the SIMATIC S7-300 standard rail: 1. First disconnect the TP cables and pull out the terminal blocks for the power supply and the signaling contact.

• Page 65: Grounding

  For information on assembling an IE FC RJ-45 Plug 180 on a SIMATIC NET Industrial Ethernet FastConnect cable, please refer to the instructions supplied with the IE FC RJ-45 Plug. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Installation and Maintenance..
• Page 66 5.6 Fitting the IE FC RJ-45 Plug 180 Figure 5-4 Inserting the IE FC RJ-45 Plug 180 1. Insert the IE FC RJ-45 Plug 180 into the devices of the SCALANCE X-100 or X-200 product line until it locks in place. Figure 5-5..
• Page 67 If there is not enough space to release the lock with your hand, you can also use a 2.5 mm screwdriver. You can then remove the IE FC RJ-45 Plug 180 from the twisted pair socket. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 68: Maintenance

  Figure 5-7 Maintenance Maintenance If a fault develops, please send the device to your SIEMENS service center for repair. Repairs on-site are not possible. Releasing the RJ-45 Plug with a Screwdriver Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line..

• Page 69: Diagnostics Over Industrial Ethernet

  Before the IP address can be assigned with the setup tool, the SCALANCE X-200 must be accessible over Ethernet. • The initial assignment of an IP address for an Industrial Ethernet switch of the SCALANCE X-200 product line is not possible with Web Based Management because this configuration tool requires that an IP address is already available.

• Page 70: The Dlc Protocol

  4. The dialog box for selecting the installation folder appears. Click on the Next but if you want to accept the default C:Program FilesSiemensPrimary Setup Tool . If you want to specify a different folder, you can open a dialog box for selecting a folder by clicking the Browse button.

• Page 71: Installing The Dlc Protocol

  1. Select the menu Start > Settings > Control Panel > Network and Dial-up Connections. 2. Select the connection to your Ethernet communications module. 3. Open the Properties dialog using the context-sensitive menu (right mouse button). Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Properties of Local Area Connection-1 Diagnostics over Industrial Ethernet 6.1 Configuration with the Primary Setup Tool..

• Page 72: Working With The Primary Setup Tool

  7. In the Install from Disk dialog box, click the Browse button. . 8. In the file selection dialog, change to the installation folder of the Primary Setup Tool (default C:Program FilesSiemensPrimary Setup Tool) and open the DLC Protocol subfolder.
• Page 73 The information on the router is necessary if the computer with which you are creating the configuration is not in the same subnet as the device you are configuring. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Diagnostics over Industrial Ethernet..
• Page 74 – Select the Module > Download menu command. – Click on the second button from the left in the toolbar (S7 modules with yellow arrow). Configuring a Module Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 75 Module > Remove Module menu command. Using this menu has no effect on the existence of a module in the network, after browsing the network again, all modules would be displayed again. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Downloading the Module..

• Page 76: Web Based Management (wbm)

  You require a PC with an Internet browser. We recommend that you use a Microsoft Internet Explorer, version 5.5 or higher or a Netscape Browser, version 6.1 or higher. To execute the script, Java script must be activated in the browser. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 77: Access Over Wbm

  How to Access Industrial Ethernet Switches of the SCALANCE X-200 Product Line over WBM 1. Open the Internet browser. 2. Enter the IP address or the URL of the Industrial Ethernet switch of the SCALANCE X- 200 product line in the address box of the Internet browser as follows: for example http://141.73.10.89..

• Page 78: Wbm Menus

  The Start Dialog The following start the dialog appears after you start the WBM. Select the required function from the menu on the left-hand side. 6-10 Logon Screenshot Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 79: The 'system Configuration' Wbm Menu

  The first three text boxes are read-only and display general information on the device. You can specify parameters in the lower three fields. You can change the System Contact, System Location, and System Name. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Start Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)
• Page 80 In this box, you enter a location for the device, for example a room number. System Name Text Box Enter a description of the device in this box. You apply your settings with Set Values. 6-12 'System Configuration' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 81: The 'system Restart & Defaults' Wbm Menu

  • IP address of the default router • DHCP flag • System name • System location Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'System Restart & Defaults' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 82: The 'system Save & Load Http' Wbm Menu

  Name and possibly also folder path of the file (maximum 32 characters) from which you want to load the new firmware. 6-14 'System Save & Load via HTTP' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 83: The 'system Save & Load Tftp' Wbm Menu

  Name and possibly also folder path of the file (maximum 32 characters) from which you want to load the new firmware. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'System Save & Load via TFTP' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 84: The 'system Version Numbers' Wbm Menu

  Displays the MAC address of the device. MLFB Number Text Box Displays the MLFB number of the device. Serial number Text Box Displays the serial number of the device. 6-16 'System Version Numbers' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 85: The 'system Passwords' Wbm Menu

  6.2.4.8 The 'Status' WBM Menu Status This page provides information on operating states such as power supply and fault status. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'System Passwords' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 86: The 'fault Mask' Wbm Menu

  Here, the monitoring of the redundant power supply can be activated/deactivated. Ports enabled List Box Here, the monitoring of the link status of the individual ports can be activated/deactivated. 6-18 'Status' Dialog 'Fault Mask' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 87: The 'ring Redundancy' Wbm Menu

  Enable Ringports Text Box Enables/disables ring redundancy. Ringports Text Box Here, you can set the Ethernet ports with which the switch is connected to the redundant ring. Note SCALANCE X-200 devices can be operated in a redundant ring if one of the following..

• Page 88: The 'c-plug Information' Wbm Menu

  SCALANCE X-200 obtains its IP address dynamically or has a fixed address. You can also enable options for accessing the device such as TELNET or SNMP. 6-20 'C-PLUG Information' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 89: The 'agent Event Configuration' Wbm Menu

  The following options are available: • The SCALANCE X-200 sends an E-mail. • The SCALANCE X-200 triggers an SNMP trap. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'Agent Configuration' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)
• Page 90 The fault status has changed. The fault status can relate to the activated port monitoring, the response of the signaling contact or the power supply monitoring. 6-22 'Agent Event Configuration' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 91: The 'agent E-mail Configuration' Wbm Menu

  Here, you enter the E-mail address to which the SCALANCE X-200 sends an E-mail if a fault occurs. SMTP Server IP Address Text Box Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'Agent E-Mail Configuration' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 92: The 'agent Snmp Configuration' Wbm Menu

  Enables/disables write protection for SNMP variables. Read Community String Text Box Displays the user name for read access to SNMP variables. Write Community String Text Box 6-24 'Agent SNMP Configuration' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 93: The 'agent Trap Configuration' Wbm Menu

  Enable Trap Check Box Click on the check box next to the IP addresses to enable the sending of traps to the corresponding stations. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'Agent Trap Configuration' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 94: The 'switch Configuration (port Mirroring)' Wbm Menu

  You apply your settings with Set Value. 6.2.4.18 The 'Switch Ports Status' WBM Menu Switch Ports Status This dialog informs you about the current status of the ports. 6-26 'Switch Configuration' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 95 The port has a valid link to the network, a link integrity signal is being received. • down The link is down, for example because the connected device is turned off. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'Switch Ports Status' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 96: The 'switch Port Diagnostics' Wbm Menu

  Figure 6-24 Port Text Box The port to be tested is specified here. Run Test Button This button activates the test. Pair Information Box 6-28 'Switch Port Diagnostics' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 97: The 'statistics' Wbm Menu

  • Bad frames This information provides you with an overview of the data traffic and any problems on the network. Figure 6-25 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'Statistics' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 98: The 'packet Size Statistic' Wbm Menu

  If you click on an entry in the Port column, the Packet Size Statistics graphic is displayed for the selected port. You then see a graphical representation of the counter value. 6-30 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 99: The 'packet Type Statistic' Wbm Menu

  The Packet Type Statistics page displays how many frames of the type unicast, multicast, and broadcast were received at each port. If you click the Reset Counters button, you reset the counters for all ports. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'Packet Size Statistics' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 100: The 'packet Error Statistic' Wbm Menu

  If you click on an entry in the Port column, the Packet Error Statistics graphic is displayed for the selected port. You then see a graphical representation of the counter value. 6-32 'Packet Type Statistics' Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 101 Jabbers Packets too long without valid checksum. Collisions Indicates the number of collisions that have occurred. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, 'Packet Error Statistics' Dialog Diagnostics over Industrial Ethernet 6.2 Web Based Management (WBM)

• Page 103: Profinet Io Functionality

  In the example, it is assumed that an S7 station is already configured with a PN IO chain (see also PN IO System Manual). An example of a hardware configuration with a PN IO chain is shown in the following figure. Figure 7-1 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Station Setup..
• Page 104 1. In the dialog, select HW Config -> Options 'Install GSD files'. The following dialog opens: Figure 7-2 2. Use the browse function to locate the supplied xml file (for example gsdml-v1.0-Siemens- SCALANCE_X_2xx-20040729.xml). 3. Then adopt the file using the 'Install' function.
• Page 105 By double-clicking on slot=0, you can set the global parameters of the SCALANCE (substitute module) as shown in the figure. 2. Click on the slots of the ports and set the specific parameters. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Inserting a SCALANCE X208 PROFINET IO Functionality 7.1 Configuring with PROFINET IO..
• Page 106 PROFINET IO Functionality 7.1 Configuring with PROFINET IO Figure 7-4 Setting Global Parameters Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 107 Figure 7-5 1. In HW Config, open the Properties - SCALANCE X-208 dialog and enter the device name for the IO device: Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Setting Specific Parameters PROFINET IO Functionality..
• Page 108 To transfer the name to the SCALANCE X-208, you require an online connection from the PG to the IO device. 1. You transfer the device name to the SCALANCE X-208 with PLC > Ethernet > Assign Device Name. Assigning the Device Name Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 109 PROFINET IO Functionality 7.1 Configuring with PROFINET IO Figure 7-7 Assigning the Device Name Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 110 'Flashing On/Off' button (all the LEDs of the selected SCALANCE flash). 1. Click on the Assign Name button in the Device Names dialog box. The device name is stored permanently on the SCALANCE. Assign Device Name Dialog Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 111 After assigning the name, the device name you assigned appears in the dialog box. 1. Download the hardware configuration to the CPU317-2PN/DP. 2. Select PLC > Download to Module Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, Assign Device Name Dialog for Further Devices PROFINET IO Functionality 7.1 Configuring with PROFINET IO..

• Page 113: Notes On The Ce Mark

  The EU declaration of conformity is available for the responsible authorities according to the above-mentioned EU directive at the following address: Siemens Aktiengesellschaft Bereich Automatisierungs- und Antriebstechnik Industrielle Kommunikation (A&D PT2) Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, SCALANCE X108 SCALANCE X208 SCALANCE X208PRO..

• Page 114: Notes On The Ce Mark

  If the product is part of the equipment of a machine, it must be included in the procedure for the declaration of conformity by the manufacturer of the machine. Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 115: References

  1. SIMATIC NET Industrial Twisted Pair and Fiber-Optic Networks, Order numbers: 6GK1970-1BA10-0AA0 German 6GK1970-1BA10-0AA1 English 6GK1970-1BA10-0AA2 French 6GK1970-1BA10-0AA4 Italian 2. PROFINET Installation Guide Can be ordered from the PROFIBUS User Organization (PNO) Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..

• Page 117: Dimension Drawings

  Dimension Drawings 10.1 Dimension Drawing Figure 10-1 Diemension Drawing SCALANCE X108, X208, X206-1, X204-2 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line 10-1 Commissioning Manual, 1,..
• Page 118 Dimension Drawings 10.1 Dimension Drawing Figure 10-2 Dimension Drawing SCALANCE X208PRO Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line 10-2 Commissioning Manual, 1,..

• Page 119: Index

  SCALANCE X204-2, 4-42 SCALANCE X206-1, 4-32 SCALANCE X208, 4-14 SCALANCE X208PRO, 4-22 IP address, 6-1 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1, MDI /MDIX Autocrossover Function, 4-3, 4-10, 4-19, 4- 28, 4-38 Network topology, 3-1..
• Page 120 SCALANCE X108, 4-4 SCALANCE X204-3, 4-40 SCALANCE X206-1, 4-29 SCALANCE X208, 4-11 SCALANCE X208PRO, 4-20 ST socket BFOC socket, 4-36 STEP 7 V 5.3 plus SVP 1, 6-1 Index-2 Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Commissioning Manual, 1,..
• Page 121 Index Industrial Ethernet SCALANCE X-100 and SCALANCE X-200 Product Line Index-3 Commissioning Manual, 1,..